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How to guide on preventing tape lifting end in wire harness wrapping

2025-08-19

Latest company news about How to guide on preventing tape lifting end in wire harness wrapping

Key Techniques to Avoid Tape Lifting end

 

1. Surface Preparation: Ensure the wire surface is clean, dry, and free from oil/grease. Avoid contaminants like talcum powder or silicone residue that reduce adhesion.


2. Proper Application:

 

  • Maintain tension while wrapping; loose overlaps cause lifting.
  • Cut tape at 45° angles close to the harness for secure edges.
  • Finish with 3 tight end wraps using thumb pressure (not fingertips)

3. Material Selection:
Use PVC/PE tape for thick harness ends to balance thickness
Avoid PVC tape in high-temperature areas (engine bay) where polyester/fabric tapes perform better.

 

4.Environmental Control:
Store tapes at ≤25°C/60% RH; cold reduces tackiness (winter requires pre-warming)


5.Branch Handling:
Start wrapping from branches toward the main line, maintaining consistent tension.


6.Critical Don’ts:

Never stick tape ends directly onto wires (always wrap fully).

Never use fingertip pressure (oils weaken adhesion).

 

For high-vibration areas (e.g., engine bays), combine fabric and foam tapes with 70% overlap for 3000-hour durability.

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